Loaded Smoked Breakfast Casserole

A Hearty, Protein-Packed Morning Meal with Smoky Flavor

Start your day with bold, satisfying flavor! This Loaded Smoked Breakfast Casserole combines fluffy eggs, smoky sausage, crispy hash browns, fresh vegetables, and melted cheese—all infused with subtle wood-fired goodness. It’s perfect for meal prep, weekend brunch, or feeding a hungry crowd with a wholesome, protein-rich breakfast that’s easy to prepare.

PREP TIME: 15 minutes
COOK TIME: 1 hour
COURSE: Breakfast
CUISINE: American
SERVINGS: 8 servings

EQUIPMENT:

• Smoker or grill with lid (pellet, charcoal, or electric)
• 9×13-inch cast iron skillet or disposable aluminum pan
• Large mixing bowl
• Whisk
• Skillet (for browning meat)
• Knife and cutting board
• Spatula

INGREDIENTS:

• 1 pound smoked breakfast sausage (or thick-cut bacon, chopped)
• 2 cups frozen hash browns (thawed)
• 8 large eggs
• 1/2 cup milk (or unsweetened almond milk)
• 1 cup shredded cheddar cheese
• 1/2 cup shredded mozzarella cheese
• 1/2 cup diced bell peppers
• 1/4 cup diced red onion
• 1/2 cup sliced mushrooms (optional)
• 1/4 teaspoon garlic powder
• 1/4 teaspoon smoked paprika
• Salt and black pepper to taste
• Fresh chopped parsley or green onions for garnish

INSTRUCTIONS

Step 1: Preheat the Smoker

1. Preheat your smoker to 350°F.
2. Lightly grease a 9×13-inch cast iron skillet or aluminum pan.

Step 2: Cook the Meat

1. In a skillet over medium heat, cook the breakfast sausage (or bacon) until fully browned.
2. Drain any excess grease and set aside.

Step 3: Prepare the Egg Mixture

1. In a large mixing bowl, whisk together the eggs and milk until smooth.
2. Add garlic powder, smoked paprika, salt, and pepper.
3. Stir in diced bell peppers, red onion, mushrooms (if using), cooked sausage, hash browns, and half of the shredded cheese.

Step 4: Assemble the Casserole

1. Pour the mixture evenly into the prepared pan.
2. Top with the remaining shredded cheddar and mozzarella.

Step 5: Smoke the Casserole

1. Place the pan in the smoker and cook for 50–60 minutes.
2. The casserole is done when the center is set and reaches an internal temperature of 160°F.
3. Remove carefully and let rest for 5–10 minutes before slicing.

Step 6: Garnish and Serve

1. Sprinkle with fresh parsley or sliced green onions.
2. Slice into portions and serve warm.

TIPS:

• For extra nutrition, add chopped spinach or kale to the egg mixture.
• Want more heat? Stir in diced jalapeños or a dash of hot sauce.
• This casserole stores well in the refrigerator for up to 4 days and reheats beautifully for meal prep.
• You can bake this in a conventional oven at 350°F if a smoker isn’t available.

KEYWORD: Loaded Smoked Breakfast Casserole, Breakfast Casserole, Smoked Brunch Recipe