Our Ultimate Classic Smoked Mac and Cheese Recipe

Table of Contents

As an expert in BBQ, grilling, and cooking, I’m thrilled to share my mouthwatering recipe for smoked mac and cheese. This delightful dish combines the creamy comfort of traditional macaroni and cheese with the irresistible smoky flavors from the grill or smoker. It’s the ultimate comfort food with a fantastic twist that will leave your taste buds craving for more.

Let’s get right into it.

Making Smoked Mac and Cheese

smoked mac and cheese

Ingredients:

  • 1 pound elbow macaroni
  • 4 cups shredded sharp cheddar cheese
  • 1 cup shredded Gouda cheese
  • 1/2 cup grated Parmesan cheese
  • 3 cups whole milk
  • 1/2 cup heavy cream
  • 1/2 cup unsalted butter
  • 3 tablespoons all-purpose flour
  • 1 teaspoon Dijon mustard
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 1/4 teaspoon cayenne pepper (optional for a hint of heat)
  • Salt and black pepper to taste
  • Cooking spray
  • 1 cup breadcrumbs (Panko works well)
  • 2 tablespoons melted butter
  • Smoked paprika for garnish (optional)

Instructions:

Step 1: Preheat the Smoker or Grill

Set up your smoker for indirect cooking or use a charcoal grill with a side firebox. Aim for a temperature of around 225°F to 250°F (107°C to 121°C). Use hardwood chunks or chips like hickory, applewood, or mesquite for the best smoke flavor.

Step 2: Cook the Macaroni

In a large pot, cook the elbow macaroni according to the package instructions until al dente. Drain and set aside.

Step 3: Prepare the Cheese Sauce

In a separate saucepan, melt the 1/2 cup of unsalted butter over medium heat. Add the flour and whisk constantly to create a roux. Cook for about 2 minutes until it turns a light golden color.

Step 4: Gradually Add the Milk and Cream

Gradually add the milk and heavy cream to the roux, whisking continuously to avoid lumps. Cook the sauce over medium heat until it thickens and coats the back of a spoon.

Step 5: Add the Cheeses

Reduce the heat to low and stir in the shredded cheddar, Gouda, and grated Parmesan cheeses. Mix until the cheese has melted and the sauce is smooth.

Step 6: Season the Sauce

Stir in the Dijon mustard, garlic powder, onion powder, cayenne pepper (if using), salt, and black pepper. Adjust the seasonings to taste, keeping in mind that the smoked flavor will also add depth to the dish.

Step 7: Combine the Sauce and Macaroni

Add the cooked macaroni to the cheese sauce, stirring until all the pasta is coated evenly.

Step 8: Prepare a Baking Dish

Grease a large baking dish with cooking spray to prevent sticking.

Step 9: Transfer the Mac and Cheese to the Dish

Pour the cheesy macaroni mixture into the prepared baking dish, spreading it out evenly.

Step 10: Add the Breadcrumb Topping

In a small bowl, mix the breadcrumbs with the melted butter. Sprinkle the breadcrumb mixture over the top of the mac and cheese.

Step 11: Time to Smoke

Place the baking dish in the preheated smoker or grill away from direct heat. Close the lid and let it smoke for about 1 to 1.5 hours, or until the mac and cheese have a nice smoky flavor and the breadcrumbs are golden brown.

Step 12: Optional Finishing Touch

If desired, sprinkle a little smoked paprika over the top of the smoked mac and cheese for an extra layer of smoky goodness.

Step 13: Serve and Enjoy

Remove the dish from the smoker or grill, and let it cool slightly before serving. The creamy, smoky, and cheesy goodness is now ready to be enjoyed by your family and friends.

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Expert Tips for Smoked Mac & Cheese:

  • For added richness, you can include other cheeses like smoked cheddar, fontina, or provolone.
  • If you prefer a smokier flavor, you can extend the smoking time or use stronger wood chips.
  • Feel free to add diced cooked bacon, diced smoked sausage, or sautéed onions for extra flavor and texture.
  • Make sure your smoker or grill maintains a consistent temperature throughout the smoking process for the best results.

Enjoy your delicious and expertly prepared smoked mac and cheese!


Choosing the Best Cheese Combinations for Smoked Mac and Cheese

As an expert cook, I understand the importance of selecting the right cheese combination to create a luscious and flavorful smoked mac and cheese. The perfect blend of cheeses can elevate this classic dish, providing a harmonious balance of creaminess, sharpness, and smokiness. Here are some expert tips to guide you in choosing the best cheese combinations:

1. Start with a Base of Sharp Cheddar:

Sharp cheddar cheese is a staple in mac and cheese recipes, known for its tangy flavor and excellent melting properties. It forms the foundation of the dish, providing a rich and robust cheesy taste.

2. Add Creamy and Melty Cheeses:

Incorporate cheeses that are renowned for their creaminess and superior meltability. Gouda and fontina are excellent choices as they bring a velvety texture and mellow flavor, enhancing the overall creaminess of the mac and cheese.

3. Introduce Depth with Aged Gouda or Gruyère:

For a more complex and nutty flavor profile, consider using aged Gouda or Gruyère cheese. These cheeses add depth to the dish and complement the sharpness of the cheddar.

4. Experiment with Smoked Cheese:

To accentuate the smoky essence of the dish, include naturally smoked cheeses like smoked cheddar or smoked Gouda. These cheeses infuse the mac and cheese with an extra layer of delicious smokiness.

5. Elevate with Parmesan:

Grated Parmesan cheese contributes a delightful umami flavor to the mac and cheese. It adds depth and enhances the overall taste of the dish.

6. Balance with Mozzarella:

To achieve the perfect stretchy and gooey texture, add a small amount of mozzarella cheese to the blend. It complements the other cheeses and helps create that signature cheesy pull.

7. Customize to Suit Your Taste:

Feel free to get creative and customize the cheese combination to suit your personal preferences. If you enjoy a bolder flavor, use extra sharp cheddar or mix in some blue cheese. For a milder version, opt for a combination of mild cheddar and Monterey Jack.

8. Avoid Pre-Shredded Cheeses:

When creating the cheese blend, it’s best to shred the cheese yourself. Avoid pre-shredded cheeses as they often contain additives to prevent clumping, which can affect the texture and flavor of the mac and cheese.

9. Maintain a Balance:

While experimenting with different cheeses is encouraged, it’s essential to strike a balance between the varieties. Avoid overpowering the dish with one dominant cheese. Instead, aim for a harmonious combination that allows each cheese’s unique flavor to shine through.

10. Consider Regional Cheeses:

For a unique twist on the classic dish, explore regional cheese options. For instance, using smoked Gouda in a Southern-style mac and cheese or trying smoked cheddar for a Texas-inspired version can create a delightful regional flair.

By carefully selecting and combining the right cheeses, you can create a memorable and indulgent smoked mac and cheese that will leave everyone craving seconds. So, let your culinary creativity shine, and enjoy the delightful journey of crafting the perfect cheese blend for your smoked mac and cheese masterpiece!


Setting Up the Smoker for Smoked Mac and Cheese:

Properly setting up your smoker is crucial to achieving the perfect smoky flavor in your mac and cheese. Whether you’re using a dedicated smoker or a charcoal grill with a side firebox, here’s a step-by-step guide to ensure your smoker is ready to go:

Step 1: Choose the Right Wood:

Selecting the right wood for smoking is essential as it directly impacts the flavor profile of your mac and cheese. Hardwood chunks or chips like hickory, applewood, mesquite, or cherry are popular choices for imparting delicious smokiness. Avoid softwoods or woods that have been treated or contain resin, as they can produce undesirable flavors.

Step 2: Set Up the Smoker for Indirect Cooking:

If your smoker has multiple racks or trays, arrange them in a way that allows for even airflow and smoke distribution. For indirect cooking, place a water pan under the grates to help maintain a moist environment and regulate the temperature.

Step 3: Preheat the Smoker:

Light your smoker or grill and allow it to preheat to the desired smoking temperature of 225°F to 250°F (107°C to 121°C). It’s crucial to have a reliable thermometer to monitor the smoker’s temperature throughout the cooking process.

Step 4: Add the Wood:

Once the smoker is preheated, add the pre-soaked wood chunks or chips directly onto the hot coals or into the smoker box. Soaking the wood beforehand helps create a steady and consistent smoke, preventing the wood from burning too quickly.

Step 5: Control the Airflow:

Maintain proper airflow to control the temperature inside the smoker. Adjust the vents and dampers to increase or decrease the oxygen flow, which affects the heat intensity and the amount of smoke generated.

Step 6: Check for Leaks:

Inspect your smoker for any gaps, leaks, or loose fittings that could lead to smoke escaping. Minimize these leaks to ensure maximum smoke retention and even cooking.

Step 7: Use a Thermometer:

An accurate thermometer is your best friend when smoking. Place a digital probe thermometer near the food, away from direct heat, to monitor the internal temperature of the mac and cheese.

Step 8: Arrange the Mac and Cheese:

Place the prepared mac and cheese in an oven-safe, smoke-friendly dish. Ensure it’s placed away from direct heat and in a spot where smoke can circulate around it.

Step 9: Close the Lid:

Once your smoker is properly set up, close the lid to lock in the heat and smoke. Avoid opening the lid too often, as this can lead to heat fluctuations and loss of smoke.

Step 10: Monitor Smoking Time:

The smoking time for mac and cheese may vary depending on your smoker’s temperature and the desired level of smokiness. Generally, smoking for 1 to 1.5 hours is sufficient to infuse the dish with delicious smoky flavors.

With your smoker properly set up, you’re now ready to enjoy the delightful experience of making smoked mac and cheese. Keep an eye on the temperature, adjust the wood as needed, and savor the mouthwatering results!

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Cave Tools Grill Smoker Box Starter Kit for Wood Chips, Stainless Steel Bucket Style with Hinged Lid, BBQ Grill and Smoker Accessories – Medium
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Cave Tools Grill Smoker Box Starter Kit for Wood Chips, Stainless Steel Bucket Style with Hinged Lid, BBQ Grill and Smoker Accessories - Medium
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Cave Tools Grill Smoker Box Starter Kit for Wood Chips, Stainless Steel Bucket Style with Hinged Lid, BBQ Grill and Smoker Accessories – Medium
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Preview
Weber Universal Stainless Steel Smoker Box, 9.8" L x 4.5" W x 2" H
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Smoking Tips and Techniques for the Perfect Mac and Cheese

Smoking adds a distinct and delectable flavor to mac and cheese, elevating it to a whole new level of deliciousness. As an expert cook, I’m delighted to share some valuable smoking tips and techniques to help you achieve the best results:

1. Prepping the Smoker:

  • Ensure your smoker is clean and free of any residue from previous smoking sessions to prevent off-flavors in your mac and cheese.
  • Use a water pan to maintain a moist environment inside the smoker and prevent the mac and cheese from drying out during the smoking process.

2. Choosing the Right Wood:

  • Opt for hardwood chunks or chips like hickory, applewood, mesquite, cherry, or oak for their robust smoky flavors.
  • Soak the wood in water for at least 30 minutes before smoking to slow down the burning process and generate a consistent and flavorful smoke.

3. Regulating the Temperature:

  • Keep a close eye on the smoker’s temperature throughout the smoking process. Aim for a steady temperature range of 225°F to 250°F (107°C to 121°C).
  • Adjust the airflow using vents and dampers to control the temperature. A steady flow of oxygen is vital for maintaining consistent heat.

4. Indirect Cooking:

  • Place the mac and cheese away from direct heat to avoid scorching or uneven cooking. Position it on the opposite side of the smoker from the heat source.

5. Smoking Time:

  • The smoking time for mac and cheese typically ranges from 1 to 1.5 hours. However, the exact time may vary depending on your smoker’s temperature and the desired level of smokiness.
  • Avoid over-smoking the dish, as it can overpower the other flavors. Taste test the mac and cheese occasionally during the smoking process to find your preferred level of smokiness.

6. Maintaining Smoke:

  • Add soaked wood chips or chunks to the smoker as needed to maintain a steady flow of smoke. Avoid adding too much wood, as excessive smoke can become bitter.

7. Using Smoking Tubes or Pellet Smokers:

  • Smoking tubes or pellet smokers are great additions to your smoking arsenal. They can help provide a consistent and controlled smoke output, especially in electric or gas smokers.

8. Cold Smoking Option:

  • If you prefer a milder smoky flavor, consider cold smoking the mac and cheese. This technique involves using a smoke generator or smoking tube in a separate container while keeping the mac and cheese at a lower temperature.

9. Lining the Smoker Racks:

  • To make cleanup easier and prevent the mac and cheese from sticking, consider using aluminum foil or parchment paper to line the smoker racks.

10. Resting the Mac and Cheese:

  • After smoking, let the mac and cheese rest for a few minutes before serving. This allows the flavors to meld and the dish to settle.

With these expert smoking tips and techniques, you’re well-equipped to create a tantalizingly smoky mac and cheese that will impress your guests and leave them craving more of your delectable culinary creations! Happy smoking!


Frequently Asked Questions (FAQs) About Smoked Mac & Cheese:

Can I use different types of pasta for this smoked mac and cheese?

Absolutely! While elbow macaroni is the traditional choice for mac and cheese, you can experiment with other pasta shapes like penne, shells, or cavatappi. Just keep in mind that different pasta shapes may affect the texture and sauce-to-pasta ratio slightly.

Can I make this recipe without a smoker or grill?

Yes, you can still enjoy delicious mac and cheese by preparing it on a stovetop or baking it in the oven. Follow the same steps to cook the pasta and make the cheese sauce. Instead of smoking, transfer the mac and cheese to a baking dish, sprinkle with breadcrumbs, and bake in a preheated oven at 350°F (175°C) until golden and bubbly.

How do I ensure the cheese sauce doesn’t become grainy?

To avoid a grainy cheese sauce, make sure to use high-quality cheeses and shred them yourself rather than using pre-shredded varieties. Also, add the cheese to the sauce over low heat and stir constantly until fully melted. Avoid overheating the sauce or bringing it to a boil, as this can cause the cheese to separate and become grainy.

Can I prepare the mac and cheese in advance?

Absolutely! You can make the mac and cheese a day ahead, store it covered in the refrigerator, and then smoke or bake it just before serving. However, for the best texture and flavor, consider adding the breadcrumb topping just before smoking or baking to keep it crispy.

How can I make the dish spicier?

If you enjoy a spicier kick, you can add extra cayenne pepper to the cheese sauce or incorporate diced jalapeños or red pepper flakes for an added burst of heat. Adjust the spice level to your personal preference.

What sides or toppings go well with smoked mac and cheese?

Smoked mac and cheese is a hearty and satisfying dish on its own, but you can serve it with a variety of delicious sides. Grilled vegetables, coleslaw, baked beans, or a fresh green salad are excellent accompaniments. For toppings, crispy bacon bits or chopped fresh herbs like parsley or chives can add extra flavor and visual appeal.

Can I reheat leftover smoked mac and cheese?

Certainly! To reheat leftover mac and cheese, place it in an oven-safe dish, cover it with foil, and bake at 350°F (175°C) until warmed through. You can also reheat individual portions in the microwave, but be sure to stir the mac and cheese occasionally to ensure even heating.

Author

  • Brandt Elliot

    Hello, I'm Brandt, a Certified Grillmaster, chef, and culinary enthusiast with a lifelong passion for creating exceptional flavors through grilling and cooking. Over the past 30 years, I've honed my barbecue skills on a wide range of smokers, grills, and culinary techniques. I've served as a BBQ judge and earned awards and recognition for my achievements in the world of barbecue.

    I'm also an author, writer, and contributor to sites such as Fine Cooking, The Food Chronicles, My Tasty Dish, and The Cooking. I'm dedicated to sharing my expertise and guiding you on your culinary journey.

    Join me as we dive deep into the art of grilling, where I'll be unveiling my time-tested tips and secret recipes that bring people together, one sizzle at a time!

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Last updated: October 23, 2023

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